IIR+EPDM Outside Braided Hose
Tube: Black IIR+EPDM, halogen free
Inside braid: Polyester fiber, Aramid fiber, Copper-plated steel wire
Cover: IIR+EPDM, smooth finish
Color: Black or multiple colors
Outside braid: Polyester or stainless steel
- Product Introduction
BESTYIELD Technology (Huizhou) Co., Ltd. is one of the leading manufacturers and suppliers of iir+epdm outside braided hose in China, also supports customized service. Welcome to wholesale bulk iir+epdm outside braided hose in stock here and get pricelist from our factory. For price consultation, contact us.
Features and benefits
- Tube: Black IIR+EPDM, halogen free
- Inside braid: Polyester fiber, Aramid fiber, Copper-plated steel wire
- Cover: IIR+EPDM, smooth finish
- Color: Black or multiple colors
- Outside braid: Polyester or stainless steel
- Temperature range: -40°C to +150°C
- Compliance standards: RoHS, REACH, HF
- Flame resistance rating: HB, V1, V2, V0, VW-1, EN45545
- Low extractables materials: Minimizes fluid contamination and permeation, ensures fluid purity
- Product service life: Exceeding 10 years
- Application: coolants like PG25 and deionized glycol mixes, air, phosphate ester
Detailed description
Optimizing a unique IIR+EPDM compound formula, it combines the ultra-low gas permeability of butyl rubber (IIR) with the excellent weather resistance and aging resistance of EPDM rubber. This greatly reduces the permeation rate of the hose during service and significantly extends its service life, making it suitable for a variety of severe working conditions. With outstanding ozone resistance and UV resistance, it maintains stable performance even under long-term outdoor exposure or high-frequency vibration environments. It requires no frequent replacement and effectively reduces users' maintenance costs. The inner layer of the hose is reinforced with polyester or aramid fibers, while the outer layer is braided with polyester yarn or stainless steel wire, achieving a working pressure of over 2.0 MPa.
Product Application
Data centers, personal PCs, automobiles, projectors, new energy vehicles, charging piles, etc.
Product Parameters
|
Part |
Hose I.D. |
Hose O.D. |
Working Pressure |
Burst Pressure |
MIN. Bend Radius |
|||||
|
inch |
mm |
inch |
mm |
psi |
MPa |
psi |
MPa |
inch |
mm |
|
|
103-01 |
1/8 |
3.2 |
0.31 |
7.9 |
290 |
2.0 |
870 |
6.0 |
5/8 |
16 |
|
103-02 |
3/16 |
4.8 |
0.37 |
9.5 |
3/4 |
19 |
||||
|
103-03 |
1/4 |
6.3 |
0.50 |
12.7 |
1 |
25 |
||||
|
103-04 |
5/16 |
8.0 |
0.55 |
14.0 |
1-3/8 |
35 |
||||
|
103-05 |
3/8 |
9.5 |
0.63 |
15.9 |
1-9/16 |
39 |
||||
|
103-06 |
1/2 |
12.7 |
0.79 |
20.0 |
261 |
1.8 |
783 |
5.4 |
2-3/4 |
70 |
|
103-07 |
5/8 |
16.0 |
0.94 |
24.0 |
3-1/2 |
89 |
||||
|
103-08 |
3/4 |
19.0 |
1.06 |
27.0 |
4-1/2 |
115 |
||||
|
103-09 |
7/8 |
22.2 |
1.26 |
32.0 |
5-1/2 |
140 |
||||
|
103-10 |
1 |
25.4 |
1.39 |
35.4 |
218 |
1.5 |
653 |
4.5 |
6-1/2 |
165 |
|
103-11 |
1-1/4 |
31.8 |
1.77 |
45.0 |
8-1/2 |
216 |
||||
|
103-12 |
1-1/2 |
38.1 |
2.00 |
50.8 |
9-9/16 |
243 |
||||
|
103-13 |
1-3/4 |
44.5 |
2.32 |
59.0 |
11-1/8 |
283 |
||||
|
103-14 |
2 |
50.8 |
2.76 |
70.0 |
13-1/4 |
336 |
||||
|
103-15 |
2-1/2 |
63.5 |
3.07 |
78.0 |
14-3/4 |
375 |
||||
|
103-16 |
3 |
76.2 |
3.54 |
90.0 |
17 |
432 |
||||
|
103-17 |
3-1/2 |
89.0 |
4.13 |
105.0 |
19-13/16 |
504 |
||||
|
103-18 |
4 |
101.6 |
4.72 |
120.0 |
22-11/16 |
576 |
||||
- Remarks: Inner and outer diameter sizes are customizable.
External Braid: The Fourth Layer of Protection
What distinguishes this hose from our 102 series is the external braided sheath - the fourth structural layer that transforms the hose from a pressure-containing component into a fully armored fluid transfer system. The outer braid addresses three primary failure modes:
1. Abrasion Resistance
Abrasion testing shows >10,000 cycles before cover compromise vs. <2,000 cycles for smooth-cover hose - translating to 5× longer service life in high-abrasion routing scenarios such as industrial machinery cooling and mobile equipment.
2. Rodent Damage Prevention
Stainless steel wire outer braid provides an impenetrable barrier - field reports confirm zero rodent-related failures over 8+ years in rodent-prone data centers. Polyester yarn variant also provides effective deterrence through its tough, fibrous texture.
3. Enhanced UV Endurance
Accelerated weathering tests (SAE J2527, 2,500 hours) show braided hose retains >95% original burst pressure vs. 88-92% for smooth-cover. Meaningful service life extension for outdoor installations in high-solar climates.
Outer Braid Material Comparison
Select polyester yarn for outdoor cable trays with flexibility priority.
Select stainless steel for direct burial, floor crossings, marine/offshore, or rodent-prone environments.
Pressure Enhancement from Four-Layer Construction
The external braid actively contributes to pressure containment by constraining radial expansion, allowing the internal braid to operate at higher efficiency.
Outer Braid Manufacturing Process
- Surface preparation: Cured cover cleaned and inspected. Irregularities corrected before braiding for uniform braid seating.
- Braid application: High-speed maypole machine with computer-controlled tension. Polyester: 24-48 carriers, >99% coverage. Steel wire: 16-32 carriers with precision guides.
- Final proof test: Hydrostatic at 3.0× working pressure, verifying all four layers as unified system.
Warranty & Technical Support
- Warranty: 24-month from shipment against manufacturing defects. Replacement shipped within 48 hours.
- Field failure analysis: Complimentary root cause analysis with cross-section microscopy to identify failure origin layer.
- Custom outer braid: OEM colors (polyester), custom tightness, pre-assembled hose sets with factory fittings. Min. 100 assemblies per config.
Frequently Asked Questions
Q1: Is the outside braid necessary for indoor data center use?
A: For fully enclosed routing, the dual-layer 102 series suffices. For sections crossing walkways, wall penetrations, or near sharp structures, the 103 series outer braid is essential. We recommend a mixed approach: 102 for enclosed sections, 103 for exposed sections.
Q2: Can stainless steel outer braid cause galvanic corrosion with brass fittings?
A: 304 stainless steel has excellent galvanic compatibility with brass/copper at pH 6-9 (typical glycol coolants). The IIR+EPDM cover electrically isolates braid from fittings. For extreme pH or chlorinated environments, specify 316 stainless steel.
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